Forklift Newsgroup

Location: USA, ASHLEY PENNSYLVANIA

Neauenhauser Super Screener .
Modular Design No ''Oversize'' vehicle permits required (less than 8’-6'') Caterpillar® 6-cylinder Diesel means: World Wide Service World Wide Warranty Spare Part availability within 24 hours (95% of parts) Drive Unit: Hopper Conveyor drive unit is located at the discharge side for perfectly straight run and simple alignment of the conveyor belt. Diesel fuel tank: Standard volume is 79 gallons. Ample for two working days. Screen deck: 1st row of screening stars mounted upstream of the hopper to reduce wear on the screening stars. Ample spacing between screening stars and the fines collecting conveyor for improved funneling of the fines material onto the belt. Collecting belt edges remain free of debris for reduced belt wear. Additional free space can be used for the installation of cleaners (for heavy soil). Centralized lubrication installed on all bearings on the screen deck. Fines Baffle Sheets: Made of stainless steel mounted below the screen deck. Standard Industrial Components: Used throughout the machine Axles and Tires: Sized to allow the installation of accessories and attachments (options) at a later date. Corrosion Protection: 3-layer coating, lasting and careful application for optimum protection. Tool Box: Located between Collecting Conveyor and Vehicle Chassis SuperScreener - Operating Principal A bed of rotating stars mounted on hydraulically driven shafts transport the material to be screened. During material transport, fines are removed by passing through the spacing between the fingers, and the spacing between the fingers and the next star shaft. The oversized material rides on top of the star deck and is transported off the end of the star deck and onto the oversize pile. The screening size is not only determined by the spacing between the stars, but also by the speed the rotating stars are driven. The rotation speed is easily adjusted to allow changes to the screening size, thus allowing multiple screening sizes with one screening deck. Advantages: The star screen deck spreads material quickly and tends to pull it apart. Higher processing capacity, particularly with traditionally difficult materials. Adjustable star deck speed allows multiple fractions with one star size. Heavy-duty construction means making adjustments to the screening deck between screening operations is no longer necessary. Reduced operating noise. The star screen uses soft stars not loud vibrating or shaking components. No shaking or vibrating means less wear. The sloping screening deck means less space requirements. Stars are easily replaced and have an average life of between 2,000 and 3,500 hours. Star bed utilizes ''component'' design to facilitate changing. SuperScreener - Technical Data Trailer or semi-trailer version: Overall length: App. 45'-0'' Width: App. 8’-6'' Overall height: App. 13’-1'' Service weight: App. 32,000 lbs. Hitch load: max. 2,000 lbs. Chassis with hopper Rugged frame made of rectangular steel tubing sections with hopper and integrated undercarriage, Tire size 315 / 80 R22.5 156 / 150L, wheel base 48''. Brake system ABS sensors. Lighting acc. to meet all US DOT specifications. Draw bar is a removable assembly with towing eye to easily adapt to local requirements. Hopper conveyor belt Hopper conveyor designed as a removable assembly for easy mounting and locking in place. Hydraulic drive unit with infinitely variable speed adjustment mounted at hopper discharge side. Conveyor belt runs on spring-cushioned supporting rollers. Hopper charge width: 12’-6'' Width of conveyor belt: 4’-0'' Star screen deck The completely pre-assembled screen deck is mounted above the fines collecting belt conveyor and secured with quick-connection clamps. Hydraulic lines are connected with quick couplers to facilitate screen deck replacement. Screen Deck utilizes a weight-optimizing design to lower weight and maintain high strength. Screen shafts have flange bearings with all gears on one side. Screening deck is comprised of 3 individually driven sectional screening assemblies. Adjustable hydraulic drives, readily accessible at one side. Fine guiding baffle sheets of stainless steel, screw connections for easy removal, prepared for the installation of cleaners All screen shaft bearings are lubricated via a ''Beka-Max'' central lubrication system. Screen length: 22’-6'' Screen width: 4’-0'' Screen fractions: 3/8'' – 2 3/8'' Collecting conveyor belt The collecting conveyor comprises two belt sections: Fines section (below the screen deck) Overs section (after the screen deck) and includes a laterally slewing fines discharge belt . All conveyor belts hydraulically powered with variable speed controls. The lateral discharge conveyor is located at the right side (traveling direction) of the machine and is retracted for road transport. Hydraulically adjustable discha